Cranes play a vital role on large construction sites, where they’re essential for lifting and transporting heavy materials. However, their size and complexity also introduce significant safety risks. Without careful planning, operator training, and proper oversight, crane operations can lead to serious injuries, equipment damage, and expensive project delays.
It Starts With a Qualified Crew
According to OSHA, only certified crane operators may run cranes on a job site. Certification can come from a third-party organization or a qualified employer training program. But operators aren’t the only key players. You’ll also need:
- A competent person to conduct regular safety inspections
- A qualified person for equipment assembly, disassembly, and maintenance
- Certified signalpersons and repair personnel
Each role ensures that crane use is consistent with federal safety standards and helps catch hazards before they become incidents.
Prepare the Site for Safe Crane Use
Before a crane even arrives on-site, it’s important to prepare the ground conditions, confirm space for 360-degree movement, and ensure there’s room for outriggers and access roads. Studies show that up to 50% of crane accidents are due to improper outrigger setup. Crane stability begins with a safe foundation.
Safe Access and Fall Protection
Getting on and off crane equipment is a safety risk in itself. Cranes built after November 8, 2011, are required to have built-in walkways. For older cranes, employers must provide fall protection when workers are more than 15 feet above a lower level during assembly/disassembly, or more than 6 feet during other operations.
Slip-resistant surfaces, clear walkways, and proper use of ladders and ramps are key to reducing falls and injuries.
Rigging Done Right
Successful crane rigging relies on skill, training, and attention to detail. Riggers must be qualified, and should follow safety best practices such as:
- Never lifting overactive work areas
- Avoiding knots in straps, which can cut lifting capacity by up to 50%
- Inspecting all lifting gear (chains, straps, and hooks) for wear or defects
- Never leaving materials suspended when not in use
When used correctly, cranes are safe and efficient tools but cutting corners can lead to disaster. At McHugh Insurance Group, we help contractors evaluate their safety programs and insurance coverage to ensure they’re prepared for heavy equipment risks.